The XR79203 is part of a family of 40V synchronous step-down power modules combining the controller, drivers, Inductor, passive components and MOSFETs in a single package for point-of-load supplies. This module requires very few external components leading to ease of design and fast time-to-market. The XR79203 has load current rating of 3A. A wide 5V to 40V input voltage range allows for single supply operation from industry standard 24V ±10%, 18V to 36V and rectified 18VAC and 24VAC rails.
With a proprietary emulated current mode Constant On-Time (COT) control scheme, the XR79203 provides extremely fast line and load transient response using ceramic output capacitors. It requires no loop compensation, simplifying circuit implementation and reducing overall component count. The control loop also provides 0.1% load and 0.2% line regulation and maintains constant operating frequency.
A selectable power saving mode, allows the user to operate in Discontinuous Current Mode (DCM) at light current loads thereby significantly increasing the converter efficiency.
A host of protection features, including overcurrent, over temperature, short-circuit and UVLO, helps achieve safe operation under abnormal operating conditions.
The XR79203 is available in a RoHS-compliant, green/halogen-free space-saving 8mm x 8mm x 4mm QFN package.
- 3A step-down power module
- Offers power system ease of design
- 5V to 40V wide single input voltage
- ≥0.6V adjustable output voltage
- Controller, drivers, inductor, passive components and MOSFETs integrated in one package
- Proprietary constant on-time control
- No loop compensation required
- Stable with ceramic output capacitors
- Programmable 100ns to 1μs on-time
- Constant 400kHz to 800kHz frequency
- Selectable CCM or CCM/DCM operation
- Precision enable and power good flag
- Programmable soft-start
- 8mm x 8mm x 4mm QFN Package
- 40V, 6A power module (XR79206)
- 22V, 3A power module (XR79103)
- 22V, 6A power module (XR79106)
- Drones and remote vehicles
- FPGA/DSP/processor supplies
- Industrial control and automation
- RAID storage systems
- Telecommunications and infrastructure equipment
- Distributed power architecture
Parts & Purchasing
|Part Number||Pkg Code||RoHS||Min Temp||Max Temp||Status||Buy Now||Order Samples|
|XR79203EL-F||QFN56 8x8 OPT2||-40||125||Active||Order|
Active - the part is released for sale, standard product.
EOL (End of Life) - the part is no longer being manufactured, there may or may not be inventory still in stock.
CF (Contact Factory) - the part is still active but customers should check with the factory for availability. Longer lead-times may apply.
PRE (Pre-introduction) - the part has not been introduced or the part number is an early version available for sample only.
OBS (Obsolete) - the part is no longer being manufactured and may not be ordered.
NRND (Not Recommended for New Designs) - the part is not recommended for new designs.
Frequently Asked Questions
Voltage mode PWM
Voltage mode PWM is a simple technique that uses a single loop to control the output voltage. As shown in Figure 1, the output voltage is compared to a reference voltage with an error amplifier. The output of the error amplifier is then compared to a sawtooth and that output is used to drive the MOSFET, usually via a voltage divider.
As shown in Figure 2, the output voltage is modulated by turning the high-side FET on (on-time) with the pulse width and turning the low side FET off. At the end of the pulse, the high-side FET is turned off (off-time) and the low side FET is turned on until the next pulse. Vout = On-Time/Period * Vin.
The advantages of voltage mode PWM is that it is a very simple, common, smaller solution with good accuracy. The disadvantages are that complex frequency compensation is required (two poles) to stabilize the loop and because trailing edge control is most commonly used, there is a delay in load step response.
Current mode PWM
With voltage mode PWM, current is less known. For better control, current mode PWM senses the inductor current and it is compared to the reference voltage as shown in Figure 3.
Although the current has to be sensed with accuracy and introduces noise, the advantages of current mode PWM are easier loop compensation (less compensation needed with one pole), and it is easier to implement over-current protection and parallel currents to the output.
Standard Constant On-Time (COT)
As opposed to PWM, the pulse width in COT is always the same as shown in Figure 4. Instead the off-time length varies (as does the frequency) which modulates the output. As the Vout increases, the off-time of the duty cycle increases (frequency decreases) and the fixed on-time produces a lower duty cycle. This transfers less energy to the output and lowers the Vout. More simply said, as Vout increases, the duty cycle decreases. Conversely, as the Vout decreases, the off-time of the duty cycle decreases (frequency increases) and the fixed on-time produces a higher duty cycle. This transfers more energy to the output and raises the Vout.
The advantages of standard COT are very fast transient response, simplicity (inexpensive) and that frequency compensation is not complex as it is in PWM control. However, the feedback signal tends to have low amplitude and signal to noise ratio, making it very noise sensitive. Also, the output voltage is higher than the reference voltage and the ripple is dependent on and sensitive to the output capacitor ESR. This introduces a DC offset which is the average amount the output voltage is over the reference voltage. It is also jitter prone and the frequency changes during the load steps.
Some solutions solve the noise sensitivity by having one of two options that condition the feedback signal but introduce delays. One tradeoff provides faster transient responses; the other allows low ESR output capacitors to be used.
MaxLinear’s patented COT
MaxLinear’s patented COT architecture however conditions the reference instead as shown in Figure 5. The MaxLinear devices create their own emulated ramp that is insensitive to noise and the ESR of the capacitor. Since the output capacitor ESR does not affect it, low ESR ceramic capacitors can be used and maintain stability without decreasing speed. In addition, the Vout and reference voltage are compared and that result controls the ramp circuit. This creates a slower loop where the output voltage is averaged out and the DC offset is not introduced as in standard COT.
MaxLinear’s COT still has the standard COT advantages of very fast transient response, simplicity and no complex frequency compensation in addition to not having DC offset or ESR value sensitivity. MaxLinear’s COT architecture provides exceptional line and load regulation.
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In PWM controllers, frequency is constant and tON (on-time) is set by the controller to regulate the output voltage. However in COT controllers, the tON is constant and set by the RON resistor. This also sets the frequency. RON is connected between the TON pin and GND.
If the high-side FET was ideal, the tON of the SW signal would be equal to tON of GH (high-side FET gate) signal and the relationship between RON and tON would be:
However, the high side FET has rise and fall times as well as on and off delay times, so the tON of SW is not equal to GH. This non-ideal characteristic is measured for each regulator or module where the above equation is modified. In the Applications Information of each regulator or module datasheet, an equation defining the relationship of RON and tON is given based on test data for that device. For example, in the XR79206 power module datasheet, you will find the following equation in the Programming the On-Time section of the Applications Information:
The correlation of this equation to the test data is also given in the datasheet. In the XR79206 example, Figure 5 in the Typical Performance Characteristics section shows very good correlation:
However, as no Buck Converter is ideal, test data is taken to determine a more accurate equation which is also given in the datasheet. In the XR79206 example, the following equation is given based on test data:
Substituting this tON equation into the above equation relating RON and tON and simplifying, we get:
Then RON can be easily chosen based on the targeted VIN, VOUT, frequency and efficiency. So for example in the XR79206, if VIN = 24V, VOUT = 5V, f = 500kHz and efficiency = 90%,
As IOUT increases, frequency increases slightly due to increasing power losses. As losses increase, more power must be delivered per cycle to keep VOUT constant. Because tON is constant, the period decreases and frequency increases, as can be seen in the following example from the XR79206 datasheet:
In this example, we looked for XRA1201. Click on part number header or on the link at the bottom of the result. This brings you to the product page. For example:
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If you see this, it tells you that this particular orderable part has been discontinued and when the last order date is, or was. If you click on the file, then you can view the notice we sent about this if you purchased the part in the recent past. It may also advise of a replacement part. When an orderable part first becomes discontinued, Product Discontinuation Notices are sent are sent to those who have purchased the parts in the recent past, if purchased directly, with a dated opportunity to place a last order.
The COT families (XRP6141, XRP6124 and XR75100 controllers, XR76xxx regulators and XR79xxx power modules) have 2 modes of operation that can be set: DCM / CCM (discontinuous conduction mode / continuous conduction mode) or FCCM (Forced CCM) mode. In FCCM mode, the converter operates at a preset frequency regardless of output current. In DCM / CCM mode the converter operates in DCM or CCM depending on the Iout magnitude. If Iout < ½ Ipp, the converter transitions to DCM mode. If Iout is higher, operation is in CCM mode.
The main advantage of DCM / CCM is that it provides significantly higher efficiency at light loads. For those applications where that doesn’t matter, FCCM can be used and has the advantage that it allows for operation at a constant frequency, regardless of load. It also results in lower Vout ripple, and will operate in an inaudible range.
Size Cout for required load step transient response, for example <3% VOUT transient for a 0 – 50% rated current. Cout also needs to be sized for steady state output voltage ripple. Use effective value of capacitors corresponding to operating conditions.
Place small signal components close to their respective pins.
Place CIN capacitors close to PVIN / PGND pins.
In general, it is set for Imax x 1.5. It would be close the maximum Iout (including ripple). If conservatively set too high, the hiccup mode may not be activated fast enough. If set too low, the ripple could cause the current to go over the threshold and set it into hiccup on a pre-mature basis.
A zero-cross comparator monitors the voltage across the low-side FET when it is on. The comparator threshold is nominally set at -1mV or -2mV (see individual datasheet). If there is sufficient IOUT such that VSW is below the threshold and therefore does not trigger the zero-cross comparator, CCM operation continues.
As IOUT is reduced, VSW gets closer to ground. When VSW meets the threshold, the zero-cross comparator triggers. If there are 8 consecutive triggers, then DCM operation begins. The low side FET is turned off when IL x RDS equals the zero-cross threshold.
As there is no negative inductor current, the charge transferred to COUT is preserved. As IOUT decreases further, less charge transfer to COUT is required. Pulses grow further apart, frequency is reduced and efficiency increases.
DCM persists as long as there are 8 consecutive zero-crosses.
Note that when the DCM frequency falls below about 1kHz, the controller turns on the lower-side FET for 100ns once every 1.2ms to refresh the charge on the bootstrap capacitor. This refresh cycle generates small spikes on SW, which can be seen interlaced between DCM pulses.